Viva Energy converts soft plastics into recycled polypropylene for KitKat wrappers
Posted on August 12, 2026 by DrRossH in Plastic Recycling
Viva Energy has completed a proof-of-concept project to turn soft plastics pyrolysis oil into recycled polypropylene for food-grade packaging.
Source: Viva Energy converts soft plastics into recycled polypropylene for KitKat wrappers
“Geelong Refinery is Australia’s last remaining site with this level of refining and processing capability and its only manufacturer of polypropylene,” Patterson said.
“We have proven the use of soft plastics pyrolysis oil as a feedstock and demonstrated how existing industrial infrastructure can be adapted to support a circular plastics economy.
What was the conversion efficiency of how many kg of plastic waste are required to get 1 kg of wrapper?

How many people today grab a takeaway coffee cup from the local cafe to drink on the go? We don’t know, but the number must be enormous.. Most every one of the above have a plastic top that will last 100s of years. Some cafes still use plastic cups that last a similar time. Is 10 minutes of coffee worth 100s of years of trash?
These items can be seen littering our gutters and on our streets all over the place. If they were all cardboard, they would still be littered, but they would, at least, be gone in a short time.
They do not need to be made of plastic.
On the way home from the gym last week, a distance of about 1 km (1/2 mile), I counted the items of plastic litter on the curb as I walked. In that short distance I counted 63 pieces of plastic litter. Plastic drink bottles, bottle tops, candy wrappers, plastic film, polystyrene fragments etc. That seemed to be a lot to me. I guess it is a generational thing. Our parents would have been horrified to see that amount, whereas it seems to go unnoticed by our youth of today. In another 20 years how many pieces will there be on this stretch, -- 200? What will today’s youth think of that new amount then when they are older? Will their children be so readily accepting of a higher amount of litter? 
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